Reliable and All-purpose 2 Way Ball Valve Manufacturer

Complete Range of 2 Way Ball Valve with Unique Features

This section will consider the body and ball hole designs of the two-way ball valve manufactured by Kinvalve.

The Body Structure

The 2-way ball valve can be constructed as a one-piece, two-piece, or three-piece ball valve.

1–Piece Ball Valve

One Piece Ball Valve

The one-piece ball valve is the simplest and cheapest for your pocket-friendly budget.

It is shaped from just one piece of material and best suited for undemanding projects where a selective flow rate of media is required.

This type of 2-way ball valve is common for its affordability, and it can last you for a long time even with infrequent use.

2–Piece Ball Valve

2 Piece Ball Valve

Unlike the 1-piece, the two-piece ball valve is composed of two different parts: the body and the connector.

Once the rotary ball is placed in the valve, the body, and its connector section are joined together as one.

The 2-piece ball valve features a full port or full bore design that works powerfully in a wide range of applications where a full flow rate is needed.

You would observe that regular pressure drop is minimal in the two-piece ball valve is minimal, and that phenomenon has kept your valve from cavitation-related damages.

3–Piece Ball Valve

Swing-out Boby 3 Piece Ball Valve

The 3-piece ball valve is the most complex, costly, and heavy of the 2-way ball valves because it comprises three individual parts.

You can only bolt or weld three-piece ball valves together in fixed pipework systems. However, you must be a specialist before perfectly fixing or disassembling a 3-piece ball valve.

Three-piece ball valves are useful in applications where recurring valve maintenance is necessary.

Connection Types

As a professional 2 way ball valve manufacturer, Kinvalve devotes itself to design and manufacture a range of two way ball valves with different end connections, including flanged end, threaded end, welded end, and tri-clamp ends.

Flanged Ball Valve

Kinvalve flanged ball valves are available in almost all international standard types of flanges, the main standards you can choose are ANSI Ball Valves, DIN Ball Valves, and JIS Ball Valves.

At Kinvalve, our flanged 2 way ball valves are designed with floating balls, with a size range of 1/2 inch to 12 inches. The pressure ratings are Class 150/300, PN10-40, and JIS10K/20K accordingly.

Threaded Ball Valve

Compared to flanged ball valves, Kinvalve threaded ball valves are small ball valves, with a size range from 1/4inch up to 4 inches.

All of our threaded ball valves have a working pressure of 1000WOG in the cast body.

When you refer to high pressure up to 1500PSI, 2000PSI, even 3000PSI, a forged body will be recommended.

At Kinvalve, threaded ball valves are also applied for the worldwide standards, there are mainly two series, NPT Ball Valve and BSP Ball Valve.

Welded Ball Valve

Kinvalve welded ball valves are usually used in the service where you don’t need to replace them regularly.

The welded ball valves create stronger joints than threaded ball valves or flanged ball valves do.

However, you still can maintain these welded ball valves easily because all of these ball valves are available in a 3-piece structure with a swing-out body design.

Tri-clamp Ball Valve

Kinvalve tri-clamp ball valves are designed with quick install clamps for quick cleaning and replacement.  These tri-clamp ball valves are also called tri-clover ball valves.

At Kinvalve, these ball valves are usually suitable for sanitary use and other industries. You can choose the tri-clamp ball valves in 3 piece ball valves or 3-way ball valves.

When you use these tri-clover ball valves for the brewing, beverage, or food industry, they generally need polish treatment and require the trim with food-grade materials.

The Port Style Of The 2–Way Ball Valve

2 Way Ball Valve with Full Port or Reduced Bore Design

The hole through the ball has different styles; they are full bore, reduced bore, and V-shaped bore designs.

Full Port Ball Valve

In the full bore or full port design, the ball hole is of the same size as the valve’s inlet and outlet openings, as well as the internal dimensions of the pipe it will be attached to.

The flow of gas or liquid through the full bore is full and unhindered. Applications of the full bore include pigging or hot tapping operations.

Reduced Bore Ball Valve

Generally, a ball hole with a reduced port is one pipe size smaller than the pipe it will be connected to.

Most one-piece ball valves have reduced ports and they restrict the rate of movement of gases or liquids through pipes.

In the oil and gas industry, the reduced bore comes handy in critical service operations.

V Port Ball Valve

Also known as the V Ball Valve or V Notch Ball Valve, the bore is shaped into a “V”, and is mostly applied in the control of flow velocities of media.

Seat Materials

At Kinvalve, 2-way ball valves also can be classified by the types of seat materials. There are soft seated ball valves and metal seated ball valves accordingly.

Soft Seated Ball Valve

At Kinvalve, soft seated ball valves are designed with the elastomer as the valve seats. The elastomeric seats together with the ball create a reliable sealing.

Kinvalve two way ball valves are available in PTFE seats as standard. But you still have the options of RTFE, PPL, PEEK, or Graphite seats for the specific applications, mostly the high-temperature services.

Metal Seated Ball Valve

When the soft seated ball valves are not suitable because of the temperature or the fluid characteristic, you still have another choice, the metal seated ball valves.

Kinvalve metal seated ball valves are recommended for applications with high temperature or abrasive fluids.

In general, metal seated ball valves can resist erosive attacks and withstand high-temperature. Sometimes, you also can choose the special alloy coatings for the seats and ball.

Applications Of The Kinvalve 2-Way Ball Valve

2-way ball valves are called multifunctional valves for their broad applications in pigging, gas processing, and other industrial and household purposes.

Kinvalve two-way ball valves are useful in industries like chemical and petrochemical, paper, food, pharmaceutical, aerospace, and automotive.

Some of the household machines you are familiar with carrying 2-way ball valves. Examples are dishwashers, washing machines, outdoor hoses, and vacuum cleaners.

The ingenuity of the 2-way ball valve cannot be underrated. But to enjoy the most of its long-lasting quality, we recommended you source this ball valve from a reputable manufacturing company.

You can trust KinValve, a leading 2-way ball valve manufacturer in China. All their valves are high-alloyed stainless steel with high tensile strength and long service life guaranteed.

What’s more, our valves are available in quantities enough to match your orders.

Delivery time is within your stipulated time frame, so you can order ahead of time or urgently.

Also, we deliver custom-made ball valves according to your design and specifications. Free samples are available for testing.

2 Way Ball Valves: The Ultimate FAQ Guide

Today, I will answer all questions you have been asking about 2 way ball valves.

So if you want to learn more about 2 way ball valves, read this guide.

What Is A 2 Way Ball Valve?

Two Way Ball Valve

This type of ball valve has two pieces, with one end having the connection and body.

It is also known as a 2-piece ball valve and is a standard and widely used ball valve.

What Is The Purpose Of 2 Way Ball Valve?

This ball valve aims to allow the straight flow of fluids or gases from the inlet to the outlet.

Some of the purposes of a 2-way ball valve are to:

• Start or stop the flow of substances
• Throttle or regulate the flow
• Prevent backflow
• Regulate pressure
• Guide substances

These purposes enable you to determine the rate of flow or volume necessary for a specific application.

What Are The Main Applications Of 2 Way Ball Valves?

A 2-way ball valve is suitable for several industrial and residential applications.

They are common in pipelines that contain various solids, liquids, or gases under a wide array of pressure and temperature levels.

Examples of the main applications include:

Plumbing

This valve is standard in plumbing units that require you to shut off the system frequently.

Examples of applications in plumbing include:

1. Drain lines
2. Pump isolation
3. Main water shut-off

Wastewater Plants

2-way ball valves are essential devices that will improve the efficiency in water treatment plants.

Examples of areas you will use this ball valve are in:

1. Lift stations
2. Force mains
3. Sludge processing
4. Chemical feed lines
5. Drain lines

Water Treatment

Examples of the applications of this valve in water treatments include:

1. Plumbing isolation
2. Pump stations
3. Building connections
4. Chemical feed lines

Irrigation

2-way ball valves are standard in areas entailing irrigation systems.

Examples of areas that you may use this valve to facilitate irrigation processes are:

1. Public parks
2. Sports facilities
3. Farms
4. Golf courses
5. Farm fields
6. Citrus groves

HVAC Units

Heating, Ventilation, and Air Conditioning [HVAC] units is another application that needs 2-way ball valves.

Some elements that use 2-way ball valve systems include:

1. Condensate return
2. Drain lines
3. Boiler feed

Industrial Applications

Different industries use a 2-way ball valve.

Examples of these industrial applications include:

1. Mining industries
2. Power plants
3. Petroleum blending
4. Plant utilities
5. Storage and distribution

Why Are 2 Way Ball Valves Used So Widely?

Here are some reasons why this ball valve is standard:

• They are simple to operate
• Also, they are reliable and offer a long service life
• You can use them in a wide range of applications
• Also, they contain a full bore or port as it ensures consistency
• They come in various connection styles such as flanged or threaded, making them easy to install
• High-quality materials make it suitable for aggressive materials and wide operating temperature

How Does 2 Way Ball Valve Work?

A 2-way ball valve will work by quickly and easily closing or opening the flow of a variety of gases and fluids.

This feature makes it suitable for applications that need an off and on function.

Also, you can control the flow rate of these substances by partially opening the valve to a certain degree.

The ball valve will also allow fluids to flow straight to the outlet from the inlet port.

It contains the housing, two ports consisting of the inlet and outlet, and a boring ball.

To operate these, you will use a hand lever to turn them to a 90-degree angle to open or close the valve.

When the bore of the ball, inlet and outlet ports are in a straight line, the valve is fully opened.

The handle will enable you to rotate the ball on an axis, thus enabling you to open, regulate, or close the valve.

What Are The Main Components Of A 2 Way Ball Valve?

Components of a Ball Valve

Here are the main parts of a 2-way ball valve:

Valve Body

It is the part that will house all the parts that make up the 2-way ball valve that assists in controlling the flow. The valve body operates by connecting the two sections of the pipe.

It protects all the internal components, and you can use it to access the external control systems that rotate the ball.

Seat

These are round disks that have the shape of a doughnut.

It works by forming a seal between the 2-way valve body and the ball.

Upstream seats are adjacent to the inlet section of the valves.

Downstream seats are adjacent to the outlet side of the 2-way ball valve.

Ball

It is a spherical substance with a hole or tunnel in the middle known as a bore.

The bore assists to form the flow path of fluids when it is in a coplanar position to the cross-section of the flow.

Stem

This part is a shaft that connects the outer part of the 2-way ball valve to the internal ball.

It, therefore, enhances the rotation of the ball within the valve.

Also, it has packings like O-rings and bonnet, and you can operate it manually, electrically, pneumatically, or hydraulically.

Stem Packing

This part is a flexible seal that will fit around the shaft, preventing media from escaping the 2-way ball valve.

Actuator

This part will is on the outside of the device and assists you to rotate the stem of the 2-way ball valve.

It can be hydraulic, gear, lever, or motor-operated.

Bonnet

This part is the component that will house the stem packing and the stem.

Also, it may be bolted or welded to the valve body, and hard metal is the material construction.

Washer

It will distribute the load of the fasteners, thereby preventing cracks around the surface.

Lock Device

This component enables you to lock the ball valve position, either in an open or closed state.

What Is A 2 Way Ball Valve Flow Pattern?

The flow patterns describe how the fluid will pass from one port to another.

2-way ball valve flow patterns can offer a T or L flow pattern.

What Is The Difference Between 2 Way Ball Valve And 3 Way Ball Valve?

The differences include:

Installation

2-way ball valves are simple to manufacture, and they are also common in several industries.

It has a lightweight configuration making it practical for manual and automatic control of fluids and gases.

3-way ball valves will only have an easy installation process if it has a threaded end connection.

When you have to weld the end to prevent damage to the valve, you will partially disassemble the valve during installation.

Design

2-way ball valves have two main parts.

The first part has the main body and one end connection.

The second part contains the other end connection and the valve trim.

3-way ball valves have three main pieces.

These pieces include the Centre component that will hold the two end connections and the valve trim.

Performance

Since 2-way ball valves have a simple design, they have a more excellent CV value than a 3-way ball valve.

Features like seats, seals, and usage are essential than the design.

End Connection

The nature of the design of 2-way ball valves makes them have limited types of end connections.

They will mostly have an end-threaded connection.

On the other hand, 3-way ball valves have a swing design.

This feature makes them suitable to have an end connection that you can weld.

Also, this makes it possible to have the butt weld ends and sockets.

Maintenance

3-way ball valves have an oscillating design making them easy to maintain than 2-way ball valves.

This feature enables other sections to remain intact as your service or clean the valves.

Three-Way Ball Valve

Why Are Handles Important For 2 Way Ball Valves?

Handles are vital since they enable you to close or open the valve.

When the handle is parallel to the pipe, it indicates that the valve is open, and when perpendicular, the valve is closed.

This visual cue assists you in knowing if the vale is closed or open.

Some examples of handles you can use with a 2-way ball valve are:

Lockable Handles

These handles allow you to apply more torque when opening or closing the valves.

It is a single, long bar that stems from the valve.

Detent Handles

Once you turn it and release the grip for this handle, it springs back to its original resting position.

Butterfly Handle

This handle is at the Centre of the valve and has two short bars that stem from its Centre on both sides.

It allows you to use your fingers to apply pressure on both ends in the same direction, either clockwise or anticlockwise.

Ball Valve Handwheels

This wheel is circular and allows you to open or close by twisting.

Also mention the available handle options, i.e. locking or detent type handles

How Is 2 Way L-port Ball Valve Difference From 2 Way T-Port Ball Valve?

Here is how these two compare:

2-way T-port Valve

This port can direct fluid to multiple locations concurrently.

They contain a third handle that can join the Centre to the other two ports simultaneously.

If the ball is in an open position, the fluid will pass via the valve at maximum pressure to one valve.

Also, the fluid will go to the other valve at slightly low pressure.

Two Way T-Port Valve

Applications of a 2-way T-port valve are:

1. Combine the flow from two sources
2. Split the flow between two sources
3. Change the flow between different targets
4. Enable the flow from separate sources to mix
5. Change the flow between to sources

2-way L-port Valve

L-port valves contain a ball that will connect two adjacent ports.

Traditionally, they will direct the flow between the Centre port and one of the other two ports.

Here, the valve the opposite task and direct fluid from several sources.

For instance, the L-port valve will facilitate the capacity to direct fluid from 2 or more sources.

When you simply turn the handle, the position of the ball within the valve will change.

This action will change the source from where you are drawing the fluid.

An example is that when one tank becomes empty, you can get fluid from another tank.

Applications of a 2-way L-port valve are:

1. Divert the flow towards one tank to another tank
2. Alter the source of flow from one pump to another
3. Change the flow of the source from one tank to another

Two Way L- port Valve

Which Is Better Between Plastic And Metal 2 Way Ball Valve Bodies?

Plastics are an alternative to using metallic ball valves in 2-way ball valve bodies.

For instance, plastic 2-way ball valves bodies enable you to have specific requirements that the metallic component cannot.

Besides, metal 2-way ball valves have several benefits that plastics lack.

For operations that are temperature and pressure intensive, a metal 2-way ball valve body is the best.

Some factors that will determine the choice between plastic and metal 2-way ball valve bodies are:

• Design requirements
• Pressure rating
• Specific industrial regulation
• Fluid compatibility

Here are some benefits of using a plastic ball valve body:

• They are affordable
• Plastics are lightweight
• They come with a longer service life
• Also, they have a comprehensive chemical compatibility
• Plastics will offer better resistance to corrosion
• They also offer high resistance to cavitation

Some reasons to choose a metal ball valve body include:

• Metals offer higher burst pressures
• They are highly resistant to stress
• Metals are suitable for high temperatures
• They have a lower thermal expansion, meaning they will not expand or contract more.
• Also, they offer better resistance to shock pressure

What Does UNS Mean In Relation to 2 Way Ball Valve?

This standard is the Unified Numbering System for Metals and Alloys [UNS].

It will allow you to cross-reference a variety of international numbering systems to help you identify specific metals.

UNS will assign a code number on every metal, and the code contains one letter, followed by five numbers.

In 2017, UNS published the latest version, and it contains:

• 18,300 trade names
• 5,730 metals
• 12,180 specification cross-references

What Are The Available Connection Styles For 2 Way Ball Valves?

These include:

Threaded Connection

They have a female threaded end that will connect to male threaded parts.

Also, some may have both male threaded ends or one male and one female threaded end.

Flanged Connection

These are solid metal plates containing holes where you will place bolts and nuts.

The bolts and nuts assist in tightening the valve to the pipes.

Welded Connection

This connection is valuable in systems that require zero leakages.

Also, they are suitable for high pressure and temperature applications and hazardous chemicals.

They are also permanent fixtures and can come as socket or butt-welded connection types.

True Union Connection

This connection is standard for PVC 2-way ball valves.

The glue will seal the parts, thereby preventing leakages and allow for several connections and disconnections.

Tri-clamp/ Tri-clover/ T-clamp Connection

A type of flanged connection that has the flanged ends held with hinged clamps that have gaskets in between.

Tightening the clamp will squeeze the pipe and valve, thereby ensuring a complete seal.

What Is The Difference Between ISO-flange Connection (SAE) And DIN-flange Connection For 2 Way Ball Valve?

These standards allow you to operate and change the connections easily.

DIN flange connection is a dimension standard that applies to most European countries.

ISO-flange connections [SAE] are high-pressure hydraulic flanges that follow SAE J518 standards.

They are suitable for oil hydraulic systems and scenarios where the fluid passes under high pressure.

What Is A 2 Way Vented Ball Valve?

These are ball valves that are suitable for depressurizing equipment and tools to offer a safe working environment.

They contain a tiny hole that eliminates air in the atmosphere when the system is closed.

The ball has a vent passage that eliminates continuous leakage from the body vent when the valve is open.

Vented Ball Valve

What Is The Difference Between Pneumatic And Electric Actuators For 2 Way Ball Valves?

Pneumatic Actuators 2 Way Ball Valve

Here is how these two compare:

Power Source

Pneumatic actuators operate through an air supply of between 60 and 125 PSI.

Solenoid pneumatic actuators need a valve controlled by DC or AC voltage. Electric actuators operate by a voltage of 120AC, 24DC, or 12DC.

Size

Double-acting pneumatic actuators are 70% smaller than electric actuators.

Temperature

Pneumatic actuators can operate in a wide range of temperatures, between -20°F and 350°F.

Electric actuators operate between 40°F and 150°F since they risk overheating at high-temperature applications.

Speed

Depending on the model, pneumatic actuators require between half a second to 1 second to fully open or close.

Electric actuators need an average of 6 seconds, with some models requiring 25 seconds or more.

Durability

When you use high-quality pneumatic actuators within the set specifications, you can cycle them on or off up to +/-1,000,000 times.

Depending on the application, electric actuators can cycle up to +/-250,000 times.

Cost

Electric actuators are costly than pneumatic actuators.

Spring-return

This part is a safety feature that resets the valve to a safe position set by the operators during power or signal loss.

Spring-return is an option that is more available for pneumatic actuators.

Also, it is tasking to include spring-return in electric actuators.

Application

Industries that use pneumatic actuators include:

1. Oil and gas
2. Food and beverage
3. Automotive industries
4. Power processing industries
5. Pharmaceuticals
6. Chemical admixture and treatment

Industries that use electric actuators include:

1. Irrigation
2. Manufacturing industries
3. Foodservice equipment
4. Water treatment equipment
5. Car wash systems

Electric Actuator 2 Way Ball Valve

How Do I Choose Actuator Size For 2 Way Ball Valve?

It is complex to properly size actuators, and thereby you need trained experts to size them.

Choosing oversized actuators can cause damages to the stem of the 2-way ball valve and is a wasteful purchase.

Also, you can minimize the damage by using other parts like relief valves.

Choosing an undersized actuator means you will not be able to operate the valve on demand.

Operating on demand is vital in Emergency Shutdown Valves [ESDVs].

Some factors to consider when sizing actuators are the minimum and maximum supply pressure.

Also, you should not use normal pressure to size an actuator.

The actuator should operate when the supply pressure is at the lowest point or handle the maximum pressure safely.

What Are ANSI ISA-Certified 2 Way Ball Valves?

ANSI stands for The American National Standards Institute [ANSI].

It has set guidelines covering technical conditions of some parts for production and use in North America.

All ANSI compliant 2-way ball valves comply with International Society of Automation [ISA] specifications.

This standard means that you can use the valves to control flow in North American industries.

Some valve aspects that ANSI covers include:

• Factory testing procedures
• Valve sizing
• Tag position
• Casting and materials
• Type and dimension of connection
• Markings
• Pressure rating

Why Is Pressure Rating Important For 2 Way Ball Valves?

It is essential since it indicates the maximum allowable operating pressure that you can subject to the valve.

What Is The Maximum Operating Temperature For 2Way Ball Valves?

It is the temperature the 2-way ball valve can handle without hindering its operation.

Also, this temperature is dependent on the material that makes the 2-way ball valve.

Titanium and stainless steel 2-way ball valves can operate at higher temperatures than plastic 2-way ball valves.

Besides, metal-to-metal seals offer a high-temperature operation.

What Is Flow Optimizer For 2 Way Ball Valve?

The purpose of the flow optimizer is to evenly increase the flow rate as you rotate and open the ball valve.

What Accessories Will I Need For 2 Way Ball Valve?

These include:

• Locking plates
• Offset handle
• Seal kits
• Bolts and nuts
• Stem extension
• Valve fasteners
• Valve flanges
• Threaded lugs
• Actuators

What Are 2 Way Ball Valve Sizing Specifications?

The specifications necessary for sizing include:

• Flange dimension
• Pressure requirements
• Valve body material
• Face-to-face dimension
• Flange bolt patterns

What Is The Factory Testing Procedure For 2 Way Ball Valves?

Factory testing of 2-way ball valves ensures that they are durable and leak proof.

The test involves using a liquid that may consist of the following:

• Water
• Water and a corrosion inhibitor
• Other approved liquids having the same specific gravity

Parameters that dictate pressure and time testing depend on:

• Material construction for the 2-way ball valve.
• Classification of the valve
• Nominal valve size

For the 2-way ball valve to pass all tests, it needs to:

• Show no visible leaks on the housing during the entire hydro-testing procedure
• The valve function contains no impairment during the testing period
• Flanges, stems, or other components that need to hold pressure should have no leaks

What Are The Applicable Standards For 2 Way Ball Valves?

These quality standards include:

• EN 12266
• DN8-DN50
• DIN 2999/259
• ASME B1.20.1
• BS21
• CF8
• CF8M
• ISO 228-1
• JIS B 0203
• ISO7/1
• API 598
• ASME B16.34

How Much Is 2 Way Ball Valve Price?

The price of a 2-way ball valve depends on several variables.

For instance, the design and type of the 2-way ball valve will influence the price.

Since there are several 2-way ball valves, the prices will also vary considerably.

The brand of the manufacturer will also influence the price.

Manufacturers that are highly reputable and reliable may have costly 2-way ball valves.

The material construction will also influence the price, as plastic is cheap than stainless steel.

Some manufacturers will offer you a discount when you purchase these valves in bulk.

Therefore, the price may be between 50 USD and 1000 USD.

Which Markings Should I Look Out For In 2 Way Ball Valves?

It is crucial to identify the specifications of a 2-way ball valve for various applications.

Visible tags are vital when it comes to:

• Upgrading
• Replacements
• Maintenance
• Taking inventory

Such markings include:

• Manufacturer
• Nominal diameter
• All internal parts
• Construction materials
• Pressure rating designation

What Mechanical Polish Finishes Are There For 2 Way Ball Valves?

These include:

• Electropolishing
• Passivation
• Sandblasting
• Grinding and polishing
• Wire brushing

How Do I Maintain 2 Way Ball Valves?

Maintaining a 2-way ball valve will ensure it is efficient, reliable, and durable.

The nature of the substance it handles; debris may accumulate over time.

Some steps you can follow when cleaning a 2-way ball valve are:

• Turn the controller off to inhibit it from attempting to cycle an operation.
• Close off the primary system that supplies the fluids.
• Would you mind not opening the 2-way ball valve under pressure, as it can cause injuries?
• Remove all the screws and bolts that attach the components.
• Remove any debris or pebbles after evaluating the 2-way ball valve.
• Ensure the seals are clean and do not have grooves, abrasions, nicks, or other elements.
• After cleaning, reassemble accordingly.

For all your 2 way ball valves, contact Kinvalve now.